Custom Heated Softshell Jacket

  • ISO9001 certified workwear manufacturer
  • 18+ years of ski apparel production expertise
  • Integrated carbon-fibre heating system with multiple customisable heat zones.
  • Rechargeable battery with adjustable temperature settings and easy controls.
  • Water-resistant softshell fabric suitable for extreme cold environments.
  • Certified safe electronics (CE, RoHS, FCC) and machine-washable design.
  • Full OEM customisation: heating elements, battery options, control interface, fabric, waterproof level, reflective zones, pockets, trims, and branding – all listed features are examples for reference only and can be adjusted as required.

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The Custom Heated Softshell Jacket combines advanced wearable heating technology with the dependable protection of a work jacket. This garment is designed to keep workers warm and productive in freezing temperatures, making it ideal for extreme cold working environments such as winter construction sites, cold storage warehouses, or outdoor maintenance jobs in harsh climates. At its core are integrated heating elements that run on a portable battery, delivering warmth at the push of a button. As a product of BOWINS Garment’s OEM expertise, this jacket can be tailored to your exact specifications – from heating zone layout to exterior color and logos.

Even without the heating turned on, the jacket functions as a high-quality softshell – it’s windproof, sheds light rain and snow, and is lined with fleece to provide insulation and comfort. When conditions turn icy, simply activate the heating system to enjoy hours of additional warmth directly to your upper body.

Key Features of Our Custom Heated Softshell Jacket

Heating Technology

Our heated jacket uses ultra-thin carbon fiber heating elements (with the option for graphene heating technology in custom orders) sewn securely into key areas of the jacket. Typical configurations include three to five heating zones – for example, two panels on the chest, one large panel across the upper back, and additional zones in the collar or pockets if desired. These elements heat up within seconds to chase away the cold, reaching temperatures of approximately 40°C to 60°C (104°F–140°F) depending on the setting. The heating panels are flexible and light, so you barely notice them when wearing the jacket, and they are strategically placed to maximize core warmth without hindering movement. All heating technology is designed with safety in mind: the elements operate on low voltage and are insulated to prevent hot spots, ensuring even heat distribution and reliable performance over thousands of use cycles.

Battery Placement and Options

Powering the heating system is a rechargeable lithium-ion battery pack that comes with the jacket. The battery is typically housed in an inside pocket towards the side or back of the jacket, so it stays out of your way and maintains good weight balance. We offer flexibility with battery options – a standard 5V USB power bank can be used (advantageous because it’s easily replaceable and can charge your phone too), or an upgraded 7.4V battery for higher heat output and longer runtime. Depending on capacity (commonly 5,000–10,000 mAh), you can expect anywhere from 3–4 hours of heat on high setting up to 8–10 hours on low setting. For specialized applications, we can even design the jacket to accept a 12V power source (for example, plugging into equipment or vehicle power) to keep the heat running indefinitely. The battery connection is secured with waterproof connectors, and the pocket placement can be adjusted during customization – some clients prefer a back kidney pocket for the battery to further keep it out of the way.

Controls and User Interface

Operating the jacket’s heating system is straightforward and user-friendly. On the chest of the jacket (or another easily accessible area), we integrate a durable rubberized power button with an LED indicator. A quick press turns the heating on and cycles through heat levels, which are color-coded (for instance, red for high, white for medium, blue for low) so you can tell at a glance what setting is active. The button is designed to be easily pressed even with gloves on and is water-resistant to handle snow or rain. For those looking for high-tech control, we offer the option of a Bluetooth-enabled module that links to a smartphone app – this allows users to fine-tune the temperature, check remaining battery life, or even set automatic timers via their phone. Whether using the on-board button or an app, the controls are intuitive, ensuring that workers can adjust their warmth without interrupting their tasks.

Washability and Safety Certification

Despite the electronic components, this heated softshell jacket is built for real-world work conditions, including the ability to be cleaned. All heating elements and wiring are designed to be flexible and waterproof, embedded between the outer shell and lining. This means the jacket can be machine washed on a gentle cycle once the detachable battery is removed (we recommend air drying to prolong its life). Our design follows rigorous safety standards: the heating system and battery pack come with CE, RoHS, and FCC certifications, indicating compliance with European and North American safety regulations for electronic devices. The jacket includes safeguards like automatic shut-off to prevent overheating and short-circuit protection within the battery controller. With its low-voltage DC power, it’s safe to wear in damp conditions – the electrical connectors are shielded, and the circuitry is engineered to eliminate any risk of shock. These jackets have been tested to ensure they maintain their heating performance and structural integrity through many wash cycles and winter seasons, giving you confidence in their durability and safety.

Applicable Temperature Range

The Custom Heated Softshell Jacket is engineered to help personnel withstand extreme cold working environments. In severe cold (as low as -20°C, or -4°F, and below), wearing this heated jacket can dramatically improve comfort and reduce cold stress, especially when used in combination with proper base layers and hats. On the highest heat setting, the jacket effectively keeps core body temperatures stable for hours in sub-zero conditions, which is crucial for workers in freezers or outdoors in winter storms. For moderate cold (around -5 to +5°C), lower heat settings provide gentle warmth that extends the battery life through a full work shift, ensuring energy-efficient operation. Even when the heating is turned off or if the battery runs out, the jacket’s insulating fleece and windbreaking shell continue to provide a baseline of protection against the cold. This adaptability means the garment isn’t just for extreme conditions; it can comfortably be worn across a range of cold weather scenarios, adjusting to the needs of the moment. By keeping workers warm without bulky layering, the heated jacket helps maintain mobility and focus, ultimately supporting productivity and safety in cold climates.

Detailed Product Specifications

Note: The specifications below are for reference only. As an OEM manufacturer, BOWINS Garment can fully customise materials, construction, features, and branding to match your specific needs.

  • Product Type: Battery-Powered Heated Softshell Work Jacket (winter workwear)
  • Fit & Style: Regular fit with slightly longer cut to cover the waist; designed to be unisex (men’s and women’s sizing available). Adjustable cuffs and hem for sealing in warmth; high collar and optional detachable hood for extra coverage
  • Fabrics: Outer shell – durable stretch-woven polyester (with spandex) softshell fabric with PU laminate for water resistance; Inner lining – breathable polyester fleece. Total fabric weight ~320 g/m² (can be adjusted). Exterior treated with DWR for snow/rain shedding
  • Zipper: Heavy-duty front zipper (YKK®) with insulated flap behind it to prevent wind penetration. All external pockets use sealed zippers to keep water out. Waterproof zipper options available for extreme wet conditions
  • Waterproof Rating: Water-resistant (5000 mm); suitable for snow and light rain. Fully waterproof (8000–10000 mm with seam sealing) customization available
  • Breathability Rating: Approximately 5,000 g/m²/24h with the breathable membrane – balances warmth retention with sweat vapor release to keep the wearer dry
  • Features: Integrated carbon fiber heating pads (standard 3 zones – left chest, right chest, mid-back); 3 heat settings with LED indicator; automatic overheat protection. Windproof, midweight build with elasticized cuffs and drawcord hem. Optional extras: removable hood, reflective strips for visibility, additional heat zones (e.g., pockets, collar)
  • Pockets: 2 zippered hand pockets, 1 zippered chest pocket (houses the control button on the outside and battery connection on the inside). 1 inner battery pocket with secure fastening. Additional interior or sleeve pockets can be added upon request
  • Insulation: Light fleece lining (no bulky insulation, relies on active heating for warmth). Jacket is warm on its own for 0°C – 10°C; with heaters on, comfortable well below freezing. Optional thicker insulation layer can be added if needed for extreme cold when heaters are off
  • Heating Technology: Carbon fiber heating elements (flexible and washable), rated for ~10,000 hours. Graphene heating panels available as an upgrade. Heating zones and placement are customizable
  • Battery: Rechargeable Li-ion battery pack (7.4V 5200mAh standard or custom capacity) with DC output; provides up to 8 hours on low heat. USB Type-C or DC barrel plug connection. Battery pocket location and battery specs can be tailored to client requirements
  • Controls: Weather-proof illuminated push-button controller on chest (cycles through 3 temperature levels). Option for Bluetooth smartphone app control. Controller placement and interface can be customized
  • Safety & Washability: Electronics are CE, FCC, RoHS compliant. System features short-circuit and overheat protection. Battery has built-in BMS (Battery Management System) for safety. Jacket is machine washable after removing battery (gentle cycle); all heating components are water-resistant
  • Applicable Temperature Range: Designed for -20°C (-4°F) extreme cold up to cool 10°C (50°F) environments. Maximizes warmth in sub-zero temps and offers adjustable comfort for milder cold; improves worker endurance in freezing conditions
  • Color & Branding: Available in custom colors – common choices include black or navy outer shell with contrasting zipper or piping. Can incorporate high-visibility color panels or reflective logos if needed. Your company logo can be embroidered or printed; custom label and packaging options as well
  • Sample Lead Time: 10–14 days for a fully functional custom heated jacket sample (including electronics)
  • Delivery Time: Approximately 60 days for bulk production after sample approval (electronics procurement might affect lead time slightly)
  • Packaging: Each jacket packed in a polybag with battery and charger included (in separate accessory box if required). 10 pcs per carton (batteries packed according to regulations). Custom packaging, user manual, and branding on battery or charger available on request

Manufacturing Process

Bowins Garment, a leading OEM/ODM manufacturer, offers comprehensive manufacturing services to ensure top-quality garments for your brand. With over 18 years in the apparel industry, Bowins has established robust processes and advanced technologies to reliably fulfill your requirements:

 

Preparation 1: Design Concept

Collaborate closely with our expert designers and engineers to create initial concepts, utilizing advanced 3D design software to visualize and refine your garment’s functionality and aesthetics.

Preparation 2: Technical Package

Develop comprehensive technical packages that clearly specify designs, materials, sizing details, and construction methods, providing a detailed blueprint for production.

Preparation 3: Material Selection

Select from a wide range of high-quality, waterproof, and breathable fabrics such as Gore-Tex or equivalent advanced textiles, typically offering waterproof and breathability ratings between 10K to 20K.

Preparation Tip💡

For accurate pricing and production advice, share any confirmed specs like design details, fabric choice or performance targets (e.g. waterproof rating), any other requirements, and expected order volume.

Or simply provide your target performance, reference samples, or price range — we’ll help build a complete tech pack from there.

Order Step 1: Sample Order Placement

Clients can first place a sample order to evaluate quality and design accuracy. Produce accurate prototypes in our technical center to validate the design, ensuring all details meet your specifications and expectations. The sample cost is refundable upon placing a bulk production order.

Order Step 2: Quality Control

Execute rigorous quality control measures, including seam integrity checks, waterproof testing, and hydraulic pressure tests, to guarantee superior garment quality and performance.

Order Step 3: Bulk Order Placement

Upon prototype approval, begin efficient and consistent mass production utilizing state-of-the-art machinery. Our advanced factory supports an annual production capacity exceeding 2 million garments.

Order Step 4: Final Packaging & Delivery

Customize packaging options according to your needs, ensuring meticulous packing and reliable, timely global delivery.

About BOWINS Garment

Established in 2007, Bowins Garment is a trusted manufacturer specializing in custom outdoor apparel and workwear. We are dedicated to providing international clients with certified quality (ISO9001), rigorous quality control, reliable OEM/ODM solutions tailored precisely to client needs, competitive factory-direct pricing, prompt delivery, and exceptional after-sales support to ensure long-term partnership satisfaction. Choose Bowins Garment to confidently bring your apparel vision to reality.

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